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BA500

The new battery-powered crimping tool with adaptive function

CORDLESS HYDRAULIC CRIMPING TOOL

BA500

New adaptive crimping tool

BA500 is the new cordless hydraulic crimping tool with adaptive function that marks a real revolution in the world of electrical crimping tools with superior performance, greater efficiency and optimised safety.

The BA500 uses 50 kN (5.1 tons) CEMBRE dies to crimp a wide range of electrical connectors on conductors up to 300 mm² (600 MCM AWG). Its innovative features guarantee maximum efficiency and reduced consumption for more precise and safer connections.

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ADAPTIVE CRIMPING TOOL

ADAPTIVE CONTROL FUNCTION

For smarter crimping

At the heart of the BA500's innovation is its new adaptive function (adaptive control).

Thanks to this feature, the BA500 crimping machine automatically adjusts the force according to the connector cross-section, stopping the crimping as soon as the dies reach the stop point.

In this way, the BA500 only uses the force actually required for crimping,
avoiding reaching the maximum pressure of 700 bar every time.

The adaptive control function can be activated at the operator's discretion.

ERROR REDUCTION

HOLD FUNCTION

Correct positioning of connectors between the dies and precise alignment of conductors

BA500 is the ideal tool for those who demand maximum precision in every operation.

BA500 detects the presence of the connector inserted in the head and, as soon as it encounters the slightest resistance, automatically stops the die stroke, holding the connector without crimping it.

This function allows the operator to check the correct positioning of the connector between the dies and to precisely align the conductor in the terminal.

The result is more precise crimping and a reduction in the risk of errors and non-compliant electrical connections.

LESS MECHANICAL MAINTENANCE

ADAPTIVE SERVICE

Up to 100,000 cycles with medium section connectors

The adaptive service allows you to extend the tool maintenance interval, based on the pressure used, from 30,000 cycles to 100,000 cycles with medium section connectors.

The 30,000 cycle service interval refers to standard tool operation of the tool. With the adaptive function enabled, this value is recalculated based on the pressure reached, expressing only the fraction of use actually employed, and bringing the service interval to 100,000 cycles when used on medium section connectors.

SMART CRIMPING

THE ADVANTAGES OF BA500

More precision, less time and lower costs

Optimisation of the crimping cycle.
More precise crimping.
Reduced mechanical stress.
Less tool wear.
Energy savings.
Reduced operating costs.
Longer battery life.
Smoother and more efficient workflow.

A-M

DR-N

HRS-N

T-M

ANE-M

C-C

C & BSCL

CA-M/N

AAD

DSVA

CAAD-M

MTA-C

AA-M

CAA-M

SIMPLIFIED DESIGN

NEW OLED DISPLAY

Quick reading of information

New redesigned OLED display for clearer and more immediate reading of essential parameters such as:

Pressure developed
Battery charge status
General operating information
Number of work cycles
Number of cycles to maintenance

GREATER SAFETY

DOUBLE CLICK ACTIVATION

Protected activation mode

To ensure greater safety, the BA500 is equipped with a double-click activation system, which prevents accidental start-up and increases control during use.

The tool automatically switches off after three minutes of inactivity to maximize safety and reduce energy consumption.

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